Published by ASHRAE | Written by Dr. Andy Pearson
One of the most puzzling things to an outsider about the world of refrigeration is the polarizing effect that ammonia has on people. It is like that quintessentially English spread, Marmite - you either love it or hate it. Ammonia is, in truth, nasty stuff with a strong unpleasant smell that reminds us automatically of toilets and putrefaction, like hanging around the wrong end of a dead cow.
For me, the downside of ammonia was captured perfectly by the hair color ad that showed a gorgeous girl with waves and waves of amazingly beautiful auburn hair under the slogan "look - no ammonia!" The hidden subtext of course is "the fridge guy doesn't get the girl - again!"
However, on the other side of the debating chamber are the dyed-in-the-wool ammonia guys who have been using this stuff as their refrigerant of choice for more than 150 years. In fact, it is the only substance from that era to have been in constant use since its introduction as a refrigerant all those years ago, so there must be some points in its favour.
Here is an insight into some of the weird things about ammonia that have endeared it to so many people.
It is an exceptionally easy chemical to work with, which is why many emergency resonders choose to train on ammonia rather than other, more "difficult" chemicals such as chlorine or sulfur dioxide. The strong smell gives a very clear signal of its presence long before it reaches harmful concentrations, even to people who have no sense of smell. The high latent heat makes it easy to contain and manage if there is a large liquid spill. Although it can be burned, it is usually very difficult to ignite and burns with a low velocity flame that generally does much less damage than other flammable substances. For industrial systems it is relatively easy to design and install ammonia systems with exceptionally high standards of safety because of these odd characteristics.
For a variety of reasons ammonia works exceptionally well in evaporators and condensers. On a like-for-like basis its performance as a heat transfer fluid is more than four times better than R-134a, which is the best of the currently used fluorocarbons. Ammonia also responds well to abuse; for example, it is amazingly tolerant of water in a refrigeration system and will carry on cooling even when the water content in the recirculated system is as high as 25%. It also copes with high condensing pressures rather better than most fluorocarbon fluids, so it is more tolerant of a certain lack of condenser maintenance.
It is cheap and widely available, which are the benefits of being easy to make and used in a wide number of industrial applications, This is important when systems become so large that the necessary inventory of refrigerant to make them work properly runs to tens of thousands of pounds. If the value of the refrigerant is considered as a fraction of the total cost of the job then the value of ammonia charge for an industrial system might be 1% of the contract value. With modern fluorinated refrigerants, the value could be 10% or more of the contract value. This is partly because they are more expensive anyway, but also because the liquid has a higher density and the heat exchangers and pipes tend to be larger, so more stuff is required to make the system work.
Finally, and perhaps nowadays most importantly, ammonia makes a phenomenally efficient refrigerant. This is true whether it is used for cooling stuff in chillers and freezers or for heating stuff in heat pumps. In a recently completed district heating system that was driven by a set of ammonia heat pumps, the heating energy supplied to the district was 20% higher than would have been achieved by a best-of-class R-134a heat pump with the same electrical input. That means that the district was getting 20% more heat completely free compared to the standard approach to heating. Now that's something that everybody should like.
Andy Pearson, Ph.D., C.Eng., is Group Managing Director of the Star Refrigeration Group and President of group subsidiary Azane Inc, the leading US manufacturer of low charge ammonia chillers and freezers.
This article was published in ASHRAE Journal, July 2016. Copyright 2016 ASHRAE. Reprinted here by permission from ASHRAE at www.azane-inc.com. This article may not be copied nor distributed in either paper or digital form by other parties without ASHRAE's permission. For more information about ASHRAE, visit www.ashrae.org.